ENGINEERED PRODUCTION
Industrial Warp-Knitting & Converting Facility
From high-speed German Karl Mayer double needle bar warp knitting machines to in-house heat-setting, dyeing, coating, and roll slitting, Mefiss delivers stable spacer mesh quality at scale.
Karl Mayer double needle bar raschel machines ensuring precision loop consistency and structure integrity.
Covering fine technical air meshes up to heavy high-compression resilient spacer structures.
From lightweight 3D footwear linings to 20mm ultra-breathable mattress and seating core layers.
Standard constructions kept in greige state for rapid custom dyeing with fast 10-day turnaround.
STEP-BY-STEP CONTROL
Complete Manufacturing Process
Virgin Filament Selection
High-tenacity polyester and polyamide multifilament, matched with calibrated monofilament spacer yarns (0.05mm - 0.30mm) for precise compression resilience.
Double Needle Bar Raschel
Automated guide bar control creates stable honeycomb, rhombic, hexagonal surface openings, micro-mesh bottoms, or solid base constructions.
Dimensional Stability
Tensionless jet dyeing vessels and multi-chamber stenter frames lock width up to 230cm, prevent warp elongation, and ensure batch color consistency.
Engineered Treatments
Application of flame retardant (inherent or chemical finish), silicone anti-slip dots, antibacterial sanitization, and moisture-wicking coatings.
Post-Processing
PUR hot-melt breathable bonding with TPU films, open-cell foams, nonwovens; precision roll slitting from narrow tapes to full-width rolls.
Traceable Inspection
Every batch inspected on 4-point fabric inspection frames. Compression fatigue, air permeability (CFM/L/m²/s), and wash recovery logged per lot.
Need custom manufacturing or specific greige availability?
Our engineering team can evaluate your target technical specifications, review tooling feasibility, and prepare trial run samples.